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Marginal costing decisions: make or buy, and continuing or discontinuing

Edexcel IAL Accounting · WAC12 Corporate and Management Accounting

Should a business make a component itself or buy it in? Should it close a product that shows a loss? Both decisions turn on which costs actually change: usually variable costs and any avoidable fixed costs.

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Make or buy

Compare the buy price with the relevant cost of making:

Apportioned fixed costs that continue anyway are irrelevant.

Non-financial factors: quality and reliability of the supplier, control over supply, confidentiality, effect on the workforce, the supplier's price in future.

Continuing or discontinuing

A product or department that shows a 'loss' after apportioned fixed costs may still be making a positive contribution towards fixed costs that would continue after closure. Closing it would reduce total profit.

Rule: continue if contribution > fixed costs that would be avoided by closing. Also consider: knock-on effects on sales of other products, redundancies and morale, using the space for something more profitable, and whether the product is new and growing.

£ABCTotal
Sales120,00080,000100,000300,000
Variable costs(70,000)(65,000)(55,000)(190,000)
Contribution50,00015,00045,000110,000
Apportioned fixed costs(30,000)(25,000)(30,000)(85,000)
Profit (loss)20,000(10,000)15,00025,000

Fixed costs are apportioned and would continue if a product closed

Reading the table

Product B shows a loss of £10,000, but it contributes £15,000. If it closes, the £25,000 of fixed costs is shared by A and C, and total profit falls from £25,000 to £10,000. Keep B.

Worked example

A component costs £4 materials, £5 labour and £2 variable overhead to make, plus £3 of apportioned fixed overhead. A supplier offers it at £12. 10,000 are needed a year. Should the firm buy it? What if buying also saves a supervisor costing £15,000?

  1. Variable cost of making = £11; buy price £12: making is cheaper by £1 per unit (the £3 apportioned overhead continues anyway)
  2. With the supervisor saved: relevant cost of making = 11 + 15,000/10,000 = £12.50 per unit
  3. Now buying at £12 saves £0.50 per unit = £5,000 a year

Answer: Without the saving, make; with the supervisor's salary avoided, buy (saving £5,000)

Key idea: Make or buy: compare the buy price with variable cost of making plus avoidable fixed costs and opportunity costs. Discontinue only if the contribution lost is less than the fixed costs saved; apportioned fixed costs that continue are irrelevant.

Check yourself

  1. Making a part costs £7.40 variable cost per unit plus £2.60 apportioned fixed overhead. A supplier charges £8.50. 6,000 parts are needed and fixed costs would not change. How much more would buying cost than making?
    Show answer

    £6600. (8.50 - 7.40) x 6,000 = £6,600 extra if bought.

  2. Variable cost of making a part is £15. Buying would avoid fixed costs of £24,000 a year. 8,000 parts are needed. What is the maximum price per part worth paying a supplier?
    Show answer

    £18.00. 15 + 3 = £18 per part.

  3. A product has sales of £90,000, variable costs of £72,000 and apportioned fixed costs of £25,000. If it is dropped, none of the fixed costs is saved. By how much would total profit change? Give a fall as a negative number.
    Show answer

    £-18000. Contribution lost = 18,000, so profit falls by £18,000.

  4. A department has contribution of £40,000 and apportioned fixed costs of £55,000. Closing it would save £30,000 of those fixed costs. By how much would total profit change? Give a fall as a negative number.
    Show answer

    £-10000. Lose 40,000 contribution, save 30,000: profit falls by £10,000.

  5. A product shows a loss after apportioned fixed costs but has a positive contribution. The fixed costs would continue if it were dropped. What should happen?
    • Keep it, because it contributes towards fixed costs
    • Drop it immediately
    • Raise the apportioned fixed costs
    • Value its inventory at selling price
    Show answer

    Keep it, because it contributes towards fixed costs. Dropping it would lose the contribution while the fixed costs remain.

  6. Which is a non-financial reason to keep making a component rather than buying it?
    • The supplier's price is lower than variable cost
    • Apportioned overheads are high
    • Control over quality and reliability of supply
    • It increases the C/S ratio
    Show answer

    Control over quality and reliability of supply. Relying on a supplier risks late or poor-quality deliveries.

  7. Spare capacity freed by buying a component could make another product with a contribution of £20,000. How should this be treated in a make-or-buy decision?
    • As an opportunity cost of making the component
    • It should be ignored
    • As an apportioned fixed cost
    • As part of the buy price
    Show answer

    As an opportunity cost of making the component. Making the component means giving up that contribution.

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Last updated 8 November 2026. Spotted a mistake? Tell us.